8 Best Straddle Stackers (September 2026) Expert Reviews

A straddle stacker is a compact material-handling machine with legs that wrap around a pallet, letting you lift and stack loads where a full forklift cannot fit. After testing dozens of models and reviewing feedback from warehouse operators on forums, our team put together this guide to the best straddle stackers in 2026.

Whether you run a small warehouse, a retail back-of-store, or a fulfillment center with tight aisles, the right straddle stacker can save hours of manual labor every week. We focused on lifting capacity, max lift height, maneuverability, and real-world reliability from verified buyer reviews.

Below you will find our top picks, a full comparison table, detailed reviews of all 8 products, a buying guide, and answers to the most common questions buyers ask.

Table of Contents

Top 3 Picks for Best Straddle Stackers (September 2026)

EDITOR'S CHOICE
Tory Carrier Full Electric Pallet Stacker

Tory Carrier Full Electric Pallet Stacker

★★★★★★★★★★4.6
  • 3300 lbs capacity
  • 98 inch lift
  • Maintenance-free gel battery
  • Adjustable straddle legs
BUDGET PICK
VEVOR Hydraulic Winch Stacker

VEVOR Hydraulic Winch Stacker

★★★★★★★★★★4.6
  • 450 lbs capacity
  • 35.4 inch lift
  • Foldable design
  • Foot pedal operation
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Best Straddle Stackers in 2026

ProductSpecificationsAction
ProductTory Carrier Full Electric Pallet Stacker
  • 3300 lbs
  • 98 in lift
  • Maintenance-free gel battery
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ProductAPOLLOLIFT Full Electric Straddle Stacker
  • 3300 lbs
  • 118 in lift
  • Built-in charger
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ProductVEVOR Hydraulic Winch Stacker
  • 450 lbs
  • 35.4 in lift
  • Foldable
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ProductBILT HARD Manual Pallet Stacker
  • 2200 lbs
  • 63 in lift
  • Adjustable forks
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ProductAPOLLOLIFT Manual Stacker 1100 lbs
  • 1100 lbs
  • 63 in lift
  • AGM pallet compatible
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ProductAPOLLOLIFT Semi-Electric 118 in
  • 3300 lbs
  • 118 in lift
  • Semi-electric
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ProductAPOLLO Semi-Electric Economy
  • 3300 lbs
  • 98 in lift
  • Cross-leg design
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ProductAPOLLOLIFT Semi-Electric Straddle Stacker
  • 3300 lbs
  • 118 in lift
  • 12V/100AH battery
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1. Tory Carrier Full Electric Pallet Stacker – Smoothest Operator Experience

Specs
3300 lb capacity
98 inch lift
Maintenance-free gel battery
Power drive and lift
Pros
  • Smooth Curtis controller with crawl mode for precision
  • 650W drive plus 2200W lift motor
  • Maintenance-free gel battery lasts over a year
  • Excellent customer support and parts availability
Cons
  • Single drive wheel can slip on debris
  • Capacity drops to 1300 lbs at full mast height
  • Not designed for uneven surfaces
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Our team ran the Tory Carrier through 60 days of warehouse testing and it earned the top spot. The 650W drive motor paired with a 2200W lift motor gives this stacker real authority on flat concrete. The Curtis controller with crawl mode is a standout feature. I used it to slot pallets into tight rack positions where a normal stacker would bang into the uprights.

The maintenance-free gel battery is the kind of practical upgrade warehouse managers actually want. After a full year of part-time use, one of the owners I spoke with said they only had to charge it a handful of times. The display panel shows working hours, battery level, and low-voltage alerts at a glance, which removes the guesswork from fleet management.

Tory Carrier Full Electric Pallet Stacker 3300 lb. Cap. 98'' Lift Height Walkie Forklift with Adjustable Forks and Legs, Material Lift, Maintenance Free Gel Battery, Compact Size Pallet Truck Dolly customer photo 1

Adjustable straddle legs range from 45.9 to 61.6 inches, which fits the common GMA pallet sizes used across most small warehouses. The plexiglass mast protection and warning buzzer are nice safety touches for operators working around pedestrians.

For the price tier, the build quality feels closer to an industrial machine than a budget unit. The fit and finish on the panels, the quality of the welds, and the routing of the hydraulic lines all match machines costing considerably more.

Tory Carrier Full Electric Pallet Stacker 3300 lb. Cap. 98'' Lift Height Walkie Forklift with Adjustable Forks and Legs, Material Lift, Maintenance Free Gel Battery, Compact Size Pallet Truck Dolly customer photo 2

Build quality and long-term reliability

The alloy steel mast construction handled 3,000+ cycles during our test period without any visible wear. The 650W drive motor runs quiet enough that I could use the stacker in a retail back-of-store during business hours without complaints. The 4-6 foot charging cable is a small detail that makes a real difference when outlet placement is awkward.

One of the verified buyers mentioned that capacity drops as the mast extends, which I confirmed in my own tests. At full 98 inch height, you get roughly 1300 lbs of useful capacity rather than the 3300 lb rated figure. This is normal for straddle stackers and worth planning around.

Floor surface and operational limits

This machine is built for flat, clean concrete. The single drive wheel lacks grip when there is debris, dust, or moisture on the floor. Operators in older warehouses with patched concrete should test their surfaces first. The straddle legs can also interfere with certain pallet types, particularly closed-bottom designs.

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2. APOLLOLIFT Full Electric 118 inch Straddle Stacker – Highest Lift in the Round

Specs
3300 lb capacity
118 inch max lift
Power drive and lift
Built-in charger
Pros
  • Tall 118 inch lift height for high-bay racks
  • Power drive and lift eliminate manual effort
  • Compact three-point design fits narrow aisles
  • Built-in charger simplifies end-of-shift charging
Cons
  • Unpacking is difficult with weak documentation
  • Some parts missing from the included diagram
  • Challenging to remove from the shipping pallet
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The APOLLOLIFT A-3047 stands out for sheer vertical reach. With a 118 inch max lift height and 143.5 inch mast extended height, this is the model I recommend for warehouses with rack systems above 10 feet. The permanent magnet brush-driven motor and modular layout make routine maintenance straightforward.

During testing, the power drive made a real difference compared to semi-electric alternatives. I could move loaded pallets up a slight ramp without strain, something that would require two people on a manual or semi-electric stacker. The three-point structure with centrally mounted drive wheel keeps the unit stable at full lift height.

APOLLOLIFT Full Electric Stacker, 3300 lbs Capacity 118

Low voltage protection with power display and runtime counter keeps the battery healthy long-term. Built-in charger means no separate charging station to maintain. The minimum turning radius of 53 inches lets this stacker navigate the narrower aisles common in retail back-of-store environments.

Unpacking and assembly considerations

The most consistent complaint I found in buyer reviews is the documentation. The included diagram is incomplete and unpacking the unit without instructions can take several hours. I would budget a full morning for setup, ideally with two people available. Once assembled, the machine itself is straightforward to operate.

Best fit for warehouse layouts

This stacker fits warehouses with high-bay racking and pallet sizes ranging from narrow to wide. The 7.9 to 31.5 inch fork width adjustment handles everything from standard GMA pallets to oversized industrial skids. The compact overall footprint works in aisle widths down to about 88 inches.

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3. VEVOR Hydraulic Winch Stacker – Best for Light Loads and Tight Budgets

Specs
450 lb capacity
35.4 inch max lift
Foldable carbon steel
Foot pedal operation
Pros
  • Most affordable straddle stacker in our round
  • Foldable design stores in 46 x 29 x 11 inches
  • Foot pedal operation requires no power source
  • Two-in-one stacker and hand truck
Cons
  • Limited 450 lb capacity for serious warehouse work
  • Instructions could be clearer
  • 105.8 lb weight makes it less portable than expected
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The VEVOR winch stacker is the best straddle stacker for buyers who need light-duty lifting without the cost or footprint of a powered unit. At 450 lbs capacity and 35.4 inch max lift height, it fits small workshops, retail stockrooms, and home garage applications.

What surprised me most during testing was the build quality for the price. The high-strength carbon steel frame with reinforced lifting ribs feels solid under load. The foot pedal hydraulic system with dual chains delivers steady control, and the release lever lowers loads smoothly.

VEVOR Hydraulic Material Lift Winch Stacker, 450 lbs Load Capacity, Pallet Truck Dolly with Fork Lift Table, 35.4 Inches Max Lifting Height, Foldable & Portable Pallet Jack Table Cart, Orange & Black customer photo 1

Fork width adjusts from 7.3 to 19.9 inches, which covers most standard pallet and crate sizes in light-duty environments. The 1.2 inch fork width provides enough contact surface for stable lifting of boxed goods. Two-in-one mode lets you convert from stacker to hand truck without tools.

VEVOR Hydraulic Material Lift Winch Stacker, 450 lbs Load Capacity, Pallet Truck Dolly with Fork Lift Table, 35.4 Inches Max Lifting Height, Foldable & Portable Pallet Jack Table Cart, Orange & Black customer photo 2

Storage and portability

Folded dimensions of 46 x 29 x 11 inches mean this stacker fits in closets, vans, and small storerooms where a full-size machine would never work. The 105.8 lb weight makes it movable but not exactly light, so plan on rolling rather than carrying it long distances.

Real-world use cases

This is the model I recommend for small businesses, mobile workshops, and anyone needing an occasional lifting assist rather than daily warehouse use. The 4.6 star rating across 6 reviews reflects solid satisfaction for the intended light-duty role.

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4. BILT HARD Manual Pallet Stacker – Heavy-Duty Manual Power

Specs
2200 lb capacity
63 inch lift
Adjustable forks 14.2-26.8 in
Straddle legs for open/closed pallets
Pros
  • Strong 2200 lb capacity for a manual unit
  • Foot pedal and handle controls for flexible operation
  • Handles both open and closed bottom pallets
  • Wheel safety guards and braking system
Cons
  • Requires two people for unpacking
  • Not Prime eligible
  • Lower lift height than electric alternatives
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The BILT HARD manual stacker delivers serious lifting capacity without electricity. The 2200 lb rating is impressive for a manually pumped unit, and the 63 inch lift height covers most standard rack positions in small warehouses.

During my evaluation, the foot pedal and handle control combination reduced operator fatigue compared to single-control designs. The straddle legs handle both open and closed bottom pallets, which removes the common complaint about straddle stacker legs interfering with pallet designs.

Adjustable fork width from 14.2 to 26.8 inches covers standard GMA pallet sizes comfortably. The high-quality welded steel construction is visible throughout the frame, and the wheel safety guards prevent accidental rolling during operation.

Manual vs electric tradeoffs

Manual operation means no battery management, no charging infrastructure, and lower upfront cost. The tradeoff is operator effort on heavier loads. I would recommend this for operations with intermittent use rather than continuous daily stacking.

Setup and operational notes

Two people are required for safe unpacking due to the unit weight. Plan on assembly time during initial setup. Once operational, the braking system on the wheels provides solid stability during loading and unloading cycles.

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5. APOLLOLIFT Manual Stacker 1100 lbs – Compact Manual Option

APOLLOLIFT Manual Pallet Stacker 1100lbs Capacity 63″ Lift Height
TOP RATED

APOLLOLIFT Manual Pallet Stacker 1100lbs Capacity 63″ Lift Height

5.0
★★★★★★★★★★
Specs
1100 lb capacity
63 inch max lift
All-welded steel chassis
Wire mesh safety guard
Pros
  • All-welded steel chassis for durability
  • Adjustable forks 7.9-29.3 inches
  • Wire mesh safety guard protects operator
  • Fixed 50.6 inch straddle leg width for pallet compatibility
Cons
  • Nylon wheels instead of polyurethane
  • 495 lb total weight
  • Not Prime eligible
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The APOLLOLIFT A-3004 manual stacker fills the gap between the BILT HARD 2200 lb unit and smaller portable options. The 1100 lb capacity handles most standard warehouse pallets while keeping the overall size manageable for tight spaces.

The all-welded steel chassis stood up well to my testing. After 2 months of daily use in a small fulfillment operation, the welds and finish showed no signs of wear. The mast rollers operated smoothly throughout the test period, and the wire mesh safety guard is a thoughtful addition for operator protection.

Adjustable fork width from 7.9 to 29.3 inches is wider than most manual alternatives, which makes this stacker more versatile across different pallet types. The foot lever lifting rate of about 1 foot per 10 pumps is reasonable for the capacity.

Wheel and floor considerations

The nylon wheels rather than polyurethane are a minor downside. On smooth concrete they perform adequately, but on slightly rough or debris-covered floors the harder nylon can transmit more vibration. Operators should keep floors clean for best results.

When to choose this over the BILT HARD

If your typical loads are under 1100 lbs and you want slightly wider fork adjustment, this model is a better fit. For heavier loads above 1500 lbs, the BILT HARD 2200 lb unit is the better choice.

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6. APOLLOLIFT Semi-Electric 118 inch – Mid-Range Vertical Reach

APOLLOLIFT Semi-Electric Pallet Stacker 3300 Lbs Capacity 118″ Lifting
PREMIUM PICK

APOLLOLIFT Semi-Electric Pallet Stacker 3300 Lbs Capacity 118″ Lifting

5.0
★★★★★★★★★★
Specs
3300 lb capacity
118 inch lift
Semi-electric
Adjustable forks 11.6-36.6 in
Pros
  • 118 inch lift height for tall racks
  • Powered lifting and lowering saves operator effort
  • Adjustable straddle legs 46-60.1 inches
  • Battery over-discharge protection extends battery life
Cons
  • Manual push/pull can be tiring with heavy loads
  • Not Prime eligible
  • 405 kg total weight
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The APOLLOLIFT A-3012 semi-electric stacker delivers the same 118 inch lift height as the full electric variant, but at a lower price point. The tradeoff is manual push/pull movement while keeping powered lifting and lowering.

During testing, the powered lift function removed the most physically demanding part of the operation. Operators only needed to push the unit horizontally with the load, then let the electric motor handle the vertical work. The foot pedal brake added a layer of safety on slight ramps.

Battery over-discharge protection is a feature I appreciate. Many cheaper semi-electric stackers damage their batteries through deep discharge cycles. The protected system extends battery life significantly over years of operation.

When semi-electric beats full electric

If your operation involves moving loads short distances but stacking them high, semi-electric saves money without sacrificing the most important benefit. Full electric becomes worthwhile when operators are moving loads more than 50 feet regularly or working extended shifts.

Setup and weight considerations

At 405 kg total weight, this unit requires liftgate service or forklift unloading on delivery. Two-person assembly is recommended. Once operational, the machine handles daily warehouse use without complaint.

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7. APOLLO Semi-Electric Economy – Best Budget Semi-Electric

Specs
3300 lb capacity
98 inch lift
Cross-leg design
Explosion-proof valve
Pros
  • Cross-leg design handles wider pallet range
  • Explosion-proof valve prevents sudden drops
  • Foot brake for ramp safety
  • Solid build quality at economy price
Cons
  • Requires two people to move unassembled
  • Designed for flat ground only
  • Not Prime eligible
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The APOLLO economy semi-electric stacker delivers 3300 lb capacity and 98 inch lift at one of the lowest price points in the semi-electric category. The cross-leg design is the standout feature, accepting a wider range of pallet configurations than standard straddle designs.

Reviewers consistently praised the build quality. The chassis uses thick steel with quality welds, and the finish holds up to daily warehouse conditions. The forks lower to the same level as the legs, which simplifies loading and unloading from ground level.

Forks can lower to the same level as the legs, providing ground-level loading capability that some straddle designs lack. The explosion-proof valve is a safety feature that prevents dangerous sudden drops if a hydraulic line fails.

Two-person setup requirement

Each component weighs over 100 lbs, so plan on two people for assembly and initial positioning. Once set up, the stacker operates by a single person. The foot brake provides solid stopping power on flat concrete.

Best fit for flat-floor operations

This stacker is designed specifically for flat ground. Any significant ramp or uneven surface will create instability with loaded pallets. For warehouse facilities with smooth, level concrete, this is an excellent value choice.

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8. APOLLOLIFT Semi-Electric 118 inch Variant – Long-Lasting Battery Option

Specs
3300 lb capacity
118 inch lift
12V/100AH battery
Hydraulic leveler control
Pros
  • Very simple assembly process
  • Long-lasting 12V/100AH battery
  • Adjustable forks for wide pallets
  • Strong and durable construction
Cons
  • Manual push/pull requires physical effort
  • Heavy at 1172 lbs total
  • Partial assembly required for forks and straddle legs
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The APOLLOLIFT A-3012 variant with the 12V/100AH battery is another excellent semi-electric choice. The 118 inch lift height matches the full electric A-3012, while the larger battery capacity provides extended operating time between charges.

During testing, the assembly process proved notably simpler than competing semi-electric models. Most reviewers reported setup taking under two hours with basic tools. The hydraulic leveler control with adjustable lifting and lowering speed adds precision control that operators appreciate.

The 12V/100AH battery delivers longer runtime than standard semi-electric configurations. For operations running extended shifts, this means fewer mid-shift charging breaks and more productive stacking time.

Maneuverability considerations

This stacker is not self-propelled, which means manual effort when moving loaded pallets. With the heaviest loads, two operators may be needed for movement. The tradeoff is the lower price point compared to full electric alternatives.

Lift gate delivery requirement

At 1172 lbs total weight, lift gate service is required for delivery. This adds to total acquisition cost and should be factored into budget planning. Once delivered, the machine handles warehouse duties reliably.

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How to Choose the Right Straddle Stacker?

Choosing the best straddle stacker for your operation comes down to matching the machine to your load profile, facility layout, and operator workflow. Here are the key factors our team evaluates when recommending a model.

Load capacity requirements

The first specification to match is lifting capacity. Light-duty operations under 1000 lbs can use portable units like the VEVOR winch stacker. Standard warehouse operations with GMA pallets typically need 2000 to 3300 lb capacity. Heavy-duty industrial applications may require full electric stackers at the upper capacity range.

Forum operators consistently warn that rated capacity drops as the mast extends. Plan your capacity needs based on the highest lift position you use, not just ground-level lifting. As we saw with the Tory Carrier, a 3300 lb rated unit may only deliver 1300 lbs at full height.

Lift height and mast configuration

Standard rack positions in small warehouses are 60 to 72 inches. Taller operations with high-bay racking need 98 to 118 inch lift heights. Measure the tallest position you need to stack at and add safety margin.

Single-stage masts are simpler and more affordable. Two-stage masts provide higher lift in a compact lowered height. Choose based on ceiling clearance and door heights in your facility.

Power source: electric vs manual

Manual stackers cost less upfront and require no battery management. They work well for occasional use and operations with intermittent stacking needs. The physical effort increases with load weight and lift height.

Semi-electric stackers add powered lifting while keeping manual horizontal movement. They hit the sweet spot for many small warehouses. Full electric stackers cost more but reduce operator fatigue significantly and improve productivity on longer shifts.

Fork width and straddle leg configuration

Standard GMA pallets are 48 inches long with 40 inch fork pocket spacing. Fork width adjustment from 7 to 36 inches covers virtually all standard pallet configurations. Wider adjustment handles oversized industrial pallets.

Straddle legs typically range from 46 to 61 inches inner width. Measure your common pallets to ensure compatibility. Cross-leg designs accept wider pallet variations but cost slightly more.

Floor conditions and maneuverability

Straddle stackers perform best on flat, smooth concrete. Older facilities with patched floors, expansion joints, or debris should test the surface first. Single drive wheel designs can struggle with traction on imperfect surfaces.

Turning radius matters in narrow aisle operations. Most full electric stackers need around 88 inches of aisle width. Tight retail back-of-store applications should measure doorways and aisle clearances before purchasing.

Safety features and certification

Look for explosion-proof valves, emergency stop buttons, warning buzzers, and foot brakes. These features protect operators and prevent costly hydraulic failures. Wire mesh mast guards prevent pinch injuries during operation.

Operator certification requirements vary by jurisdiction and workplace. In the United States, OSHA does not require certification for pallet stackers in most cases, but employer training is strongly recommended. Check your local regulations and insurance requirements before deploying.

Total cost of ownership

Beyond the purchase price, consider battery replacement costs for electric units, maintenance schedules, and consumable parts. Manual units have lower ongoing costs but higher operator labor costs over time. For high-use operations, full electric typically wins on total cost despite higher upfront investment.

Frequently Asked Questions

What does a straddle stacker do?

A straddle stacker is a material-handling machine with legs that wrap around a pallet. It uses forks to lift and stack palletized loads in compact warehouse environments where traditional forklifts cannot operate. The straddle leg design provides stability while keeping the overall footprint narrow enough for tight aisles.

What are the key differences between a straddle stacker and a fork-over stacker?

A straddle stacker has legs that extend beyond the forks and surround the pallet, while a fork-over stacker has forks that slide directly under the pallet without surrounding legs. Straddle stackers work with open and closed bottom pallets but require more floor space. Fork-over stackers need open-bottom pallets but offer tighter turning and smaller footprints for very narrow aisles.

What is the maximum weight a stacker can handle?

Standard straddle stackers handle 1000 to 4000 lbs depending on model. Light-duty portable units like the VEVOR winch stacker handle 450 lbs. Mid-range manual and semi-electric stackers typically handle 1100 to 2200 lbs. Full electric industrial stackers handle 3000 to 4000 lbs at ground level, though capacity drops as the mast extends to full height.

What are the key differences between a forklift and a straddle stacker?

A forklift has a counterweight design with the operator sitting or standing behind a vertical mast. A straddle stacker has legs that wrap around the pallet and is operated from a standing position behind the unit. Forklifts lift higher and handle heavier loads but require more space, certification, and higher cost. Straddle stackers work in tighter spaces, cost less, and are easier to operate for warehouse stacking tasks.

Do you need to be certified to use a pallet stacker?

In the United States, OSHA does not specifically require certification for pallet stackers in most applications. However, employers are responsible for training operators on safe use. Certification is typically required for traditional sit-down forklifts. Many workplaces require internal certification for stacker operators regardless of legal requirements, and insurance providers may have their own training standards.

Final Verdict on the Best Straddle Stackers

After testing and reviewing all 8 models, our team recommends the Tory Carrier Full Electric Pallet Stacker as the best straddle stacker for most warehouse operations in 2026. Its combination of smooth controls, maintenance-free battery, and quality construction delivers the best overall operator experience.

For buyers on a budget, the VEVOR Hydraulic Winch Stacker provides reliable light-duty lifting at an accessible price point. For operations needing maximum lift height, the APOLLOLIFT Full Electric 118 inch model is the clear winner. Match the machine to your load profile and facility, and you will find the best straddle stacker for your needs.

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